OVERHAUL PARTS
| E - 7 ( Non E-Tech ) | |||
| Piston Number | Piston Kit | Cylinder Kit | Overhaul Kit |
| 240GC585 One-piece Pistons or 240GC590/5123M Two-piece Pistons | Not Available - Must Replace All Six With Overhaul Kit | Not Available - Must Replace All Six With Overhaul Kit | 215SB198G |
| 240GC2248BM | 215SB230A | 215SB218D | Not Available |
| 240GC590/591or 240GC2246AM Two-piece Pistons | 215SB232A | 215SB217D | 215SB200G |
| 240GC590/598/5122M or 240GC2250CM Two-piece Pistons | 215SB231A | 215SB219F | 215SB208C |
| E - 7 ( E-Tech ) | |||
| 240GC590/598/5122M or 240GC2250CM Two-piece Pistons | 215SB231A | 215SB219F | 215SB304A |
| ASET-AC | |||
| 240GC2259M | 57GC2204 | 57GC3124 w/509GC475 Sleeve | NONE |
| ASET-AI | |||
| 240GC2263M | 57GC2217 | 57GC3128w/509GC463 Sleeve | NONE |
Piston Kits Include: Piston, Pin, & Snap Rings
Cylinder Kits Include: Piston, Pin, Snap Rings, Piston Ring Sets, & Cylinder Liner.
Overhaul Kits Include: Pistons, Pins, Snap Rings, Piston Ring Sets, Cylinder Liners, Rod Bearings, Main Bearings, Upper Gasket Kit, Lower Gasket Kit, & Head Gaskets.
| E - 6 | |||
| Engine | Piston Kit | Cylinder Kit | Overhaul Kit |
| 2V Engine | 215SB226 | 215SB214B | 215SB196B |
| 4V Engine | 215SB228 | 215SB213B | 215SB197B |
| Miscellaneous Engine Parts | |||
| Part | Quantity Used | Part Number | Engine Application |
| Head Gasket | 2 | 57GC189A | E6 2V or 4V |
| Head Gasket | 2 | 57GC2155A | E7 (stepped fire ring) |
| Head Gasket | 2 | 57GC2115A | E7 (flat fire ring) |
| Head Gasket | 2 | 57GC2176 | E-Tech & A-SET |
| Exhaust Gasket | 6 | 573GB310B | E6 2V or 4V |
| Exhaust Gasket | 6 | 573GB257A | E7, E-Tech, A-SET |
| Exhaust Gasket | 6 | ||
| Intake/Water Gasket | 2 | 590GB355 | E6, E7, E-Tech & A-SET |
| Exhaust Lock | 6 | 87GC132 | E6 - 2V |
| Exhaust Lock | 4 | 87GC210 | E7 |
| Exhaust Lock | 2 | 87GC211 | E7 |
| Exhaust Lock | 4 | 87GC212 | E6 - 4V |
| Exhaust Lock | 2 | 87GC213 | E6 - 4V |
| Oil Pan Gasket (paper) | 1 | 579GB41E | E6 & E7 |
| Oil Pan Gasket (rubber) | 1 | 579GB422 | E7 & E-Tech, A-SET |
| Rubber Oil Pan Gasket Isolators | 30 | 41GC212 | E7, E-Tech, A-SET |
| Exhaust Stud | 12 | 616GC28AP2 | E6 2V |
| Exhaust Stud | 12 | 616GC28A | E6 4V |
| Exhaust Stud Washer | 12 | 37AX256 | E6 2V or 4V |
| Exhaust Stud Nut | 12 | 22AX22C | E6 2V or 4V |
| Exhaust Stud Nut | 12 | 189AM2 | E7, E-Tech |
| Exhaust Stud Nut | 12 | 142GC35M | A-SET AC |
| Valve Cover Gasket | 2 | 554GB38A | E6 2V |
| Valve Cover Gasket | 2 | 554GB321 | E6 4V, E7, E-Tech |
| Jake Brake Housing Gasket (paper type) - some trucks will use 2 more rubber valve cover gaskets p/n 554GB321 | 2 | 4559-13411 | E6 4V, E7, E-Tech, A-SET |
| Breather Tube Gasket | 2 | 590GB2111A | E6, E7, E-Tech, A-SET |
| Valve Cover Bolt Gasket | 6 | 56AX576 | E6 2V |
| Turbo Mounting Gasket (Up To 9-03-01) | 1 | 590GB1189 New Part Number: 590GB49 |
E6,E7 & E-Tech |
| Turbo Mounting Gasket | 1 | 590GB48 | A-SET |
| Turbo Drain Tube Oring At The Block | 1 | 56AX594 | E7 & E-Tech |
| Turbo Mtg Gasket (From 9-04-01 & On) | 1 | 590GB49 | E-Tech |
| Injector Oring Kit | 1 Per Injector ( 6 Per Truck ) | 207SB11 | E6 2V |
| Injector Oring Kit | 1 Per Injector ( 6 Per Truck ) | 207SB12 | E6 4V & E7 |
| Injector Oring Kit | 1 Per Injector ( 6 Per Truck ) | 209SB18 | E-Tech |
| EUP Oring Kit | 1 Per EUP ( 6 Per Truck ) | 8609-EHL243 | E-Tech |
| EUP Solenoid Rebuild Kit | 1 Per EUP ( 6 Per Truck ) | 935-F00HN37759 | E-Tech |
| Upper Gasket Set (No Head Gaskets) | 1 | 126SB183A | E6 2V |
| Lower Gasket Set | 1 | 126SB184A | E6 2V |
| Upper Gasket Set (No Head Gaskets) | 1 | 126SB187C | E6 4V |
| Lower Gasket Set | 1 | 126SB188 | E6 4V |
| Upper Gasket Set (No Head Gaskets) | 1 | 215SB333 | E7 |
| Lower Gasket Set | 1 | 57GC2119 | E7 |
| Upper Gasket Set (No Head Gaskets) | 1 | 215SB334 | E-Tech |
| Lower Gasket Set | 1 | 126SB191 | E-Tech |
| Upper Gasket Set (No Head Gaskets) | 1 | 215SB337 | A-SET |
| Lower Gasket Set (From 2-18-02 Up To 12-16-03) | 1 | 126SB191 | A-SET |
| Lower Gasket Set (From 12-17-03 On) | 1 | 57GC3133 | A-SET |
| Rear Main Seal With Wear Ring | 1 | 57GC186B | All Engines |
| Rod Bearing | 6 | 62GB2382 | E6 2V Standard With Stamped Number On Bearings 62GB33 |
| Rod Bearing | 6 | 62GB2393 | E6 4V Standard With Stamped Number On Bearings 62GB312 & 62GB313 |
| Rod Bearing | 6 | 62GB2396A | E7, E-Tech, Aset Standard With Stamped Number On Bearings 62GB310 & 62GB318 |
| Main Bearing Set | 1 | 215SB72D | E6 2V & 4V Standard Kit ( Not Included In Kit, (2 Packages) 57GC279 Brass Thrust Washers ) For Steel Thrust Washers With Tab, Use (2) 441SB121 |
| Main Bearing Set | 1 | 57GC387 | E7, E-Tech, Aset |